July 2026 – Advanced Materials and Post-processing Metrology Center
In the face of the harsh reality of ever-shrinking profit margins in global OEM manufacturing, minimising labour costs at post-processing stations is a matter of life and death for large and medium-sized precision investment casting plants and major jewellery manufacturers in cross-border competition. As overseas brands frequently adopt generative AI to render extremely complex intersecting hollowed-out designs and micron-level filigree meshes, the traditional outdated process of manually removing supports with tools has directly evolved into the biggest drain on internal resources, leading to component deformation, breakage, and mass scrapping.
This technical white paper will provide you with an in-depth calculation of the disruptive benefits that upgrading your shop floor post-processing workflow from highly manual to 100% fully automated, hands-free soluble chemical fluid engineering can bring to your total cost of ownership (TCO).
Part 1: The High Labor Costs Behind Traditional Mechanical and Manual Support
Many workshops still rely on traditional, inefficient, older-generation resin 3D printing or outdated wax-based equipment with high maintenance costs. The hidden operating costs (OpEx) generated after printing are quietly eroding the workshop's net profits.
The labour costs of lengthy mould repair: Factories must pay high hourly rates to hire skilled workers with magnifying glasses, knives and scissors to spend hours manually cutting away the hard support pillars on wax moulds or resin.
The scrap tax of scratches and breaks: This rough and intense physical contact inevitably leaves irreparable tool scratches, secondary scars, and even breaks delicate micro-prongs on the surface of the wax model. If the tool slips even slightly, the master wax model worth thousands of dollars becomes scrap, greatly increasing the factory's hidden failure tax and ruining the density and smoothness of the subsequent precious metal crystallization.
Part Two: 100% Human-Free Warm Water Chemical Dissolution and Stripping Process
Upgrading the workshop to an industrial-grade dual-material multi-nozzle pure wax printing (MJP) ecosystem can comcrystallisation.rough this human resource bottleneck through the automation logic of "using equipment to remove manual labour from the process flow":
Fluid Hands-Free Automated Dissolution: The printed workpiece, with its high-purity ruby-coloured moulding wax body, is seamlessly encapsulated and protected by a liquid-responsive white support wax. After printing, no manual trimming is required; the entire tray is directly placed into a controlled, constant-temperature warm water cleaning bath.
The scrap rate in the workshop has been reduced by a staggering 70%: the liquid flow automatically dissolves, liquefies, and peels off the white support wax within minutes, perfectly revealing a pure red master wax mould that is as smooth as a mirror and free of any tool scratches or abrasions, which is then directly sent to the plaster investment. This fully automated technology directly reduces the factory's post-processing bench work by 70%, maximizing the return on investment of the equipment's fixed assets (CapEx).
Completely eliminate 70% of manual mold repair work in the workshop (heavy tax)
Enter the era of data-predictable, high-yield, labour-free processes: Click here to get our complete hardware device parameter package!
Are you ready to rid your contract manufacturing workshmaximising scars left by manual shearing supports and completely eliminate post-processing breakage waste? Contact our application engineering experts today to request the official technical white paper, obtain tiered pricing contracts for large-scale fleet machine procurement, or schedule an exclusive online live demonstration of a fully automated multinational workshop.
We understand the commercial value of core designs. Upload your most complex CAD designs immediately under strict NDA (Non-Disclosure Agreement) protection. Our technical team will print standard wax models for you free of charge using the latest hardware platform and mail them directly to your factory via DHL/FedEx international express delivery. Cast your own wax model in your own foundry and witness zero-ash precision quality with undeniable dense crystals
